Table 3: Microstructural characteristics ofAl 6061 andAl-6%Si.
Specimen Wax (%) Al grain size (μm) Poresize (μm) Volume porosity (%) Surface porosity (%)
Al 6061 0 45.6 12.0 6.5 3.5
1.5 46.1 20.0 13.8 10.3
10.5 45.3 28.0 30.9 16.0
14.5 45.7 33.0 41.7 20.7
Al-6%Si Compaction Pressure Al grain size (μm) Pore size (μm) Volume porosity (%) Surface porosity (%)
100 MPa 89.2 82.4 15.67 6.7
200 MPa 99.6 70.2 10.50 4.2
600 MPa 84.2 46.9 5.52 2.3
Swaged 34.8 8.4 0.98 1